These include manufacturers’ and suppliers’ literature, trade associations, professional institutions, knowledge and experience from within the department and history and feedback from previous work for the specific type of equipment. How far does the operation exploit known best maintenance practices, and how does it compare against others along the maturity curve? The assessment begins with defining the main sub-functions within the operation that it needs to perform in order to provide maximum value to the organisation: planning and executing maintenance, managing spare parts and managing maintenance budgets will be general to all maintenance operations but others may be specific to an industry. In terms of performance of the maintenance operation, the most fundamental measure of success is the availability of the equipment the operation is responsible for. Another important aspect that cannot be overlooked is the lack of a scheme by which the firm’s resources can be effectively utilized toward maintenance operations (a system of priorities is lacking). An honest assessment of current maturity can be carried out by simply gaining an understanding of maintenance best practices and observing whether the operation uses them routinely or not. Paul C. Manz, in Semiconductor Safety Handbook, 1998. A policy governing the use of procedures and the handling of deviations from the procedures should be implemented and communicated to staff. In these cases, a single Operating and Maintenance manual will not be available. Alternative methods of maintenance programming may require the planner to allow for total replacement on plant failure or have available replacement units, so that when an item of plant or equipment fails, it is removed and a replacement installed. Site security: control of ignition sources brought onto site. … The role of production/reliability engineering, therefore, is to maintain this inherent level of performance, but they cannot often remediate design flaws that may create reliability issues. Recognise that although the technician and reliability engineer are on the front line of equipment maintenance, a much wider team of people are involved in determining the success of the maintenance operation. After completion of repair, the O&M personnel will accurately report the type of device fault and the repair time to the cloud O&M center. ScienceDirect ® is a registered trademark of Elsevier B.V. ScienceDirect ® is a registered trademark of Elsevier B.V. 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Equipment operators should electrically isolate the drive system and lock-out and tag the machine that is to undergo maintenance. Some paper tape gas detectors require tape replacement every few weeks. vibration, temperatures, current, etc. Examples include. Some gas detectors require involved maintenance procedures and frequent calibrations, while others require little or no maintenance and infrequent calibration. Hazardous area classification/flameproofing: ignition sources identification and elimination. Write CSS OR LESS and hit save. But nothing could be farther from the truth. Later, further along the maturity curve, they can acquire the technical knowledge to be able to detect some types of faults and the skills to fix the simple ones. Such a case may be where the spare part, or indeed the equipment itself, can be replaced very cheaply, or where the operation can function adequately for a while without the use of the asset. 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